RAF Jets Fly with 3D Printed Parts

January 7th, 2014

Via: BBC:

RAF Tornado fighter jets have flown with parts made using 3D printing technology for the first time, defence company BAE Systems has said.

The metal components were used in test flights from the firm’s airfield at Warton, Lancashire, late last month.

The parts include protective covers for cockpit radios and guards for power take-off shafts.

It is hoped the technology could cut the RAF’s maintenance and service bill by over £1.2m over the next four years.

BAE engineers are producing the parts for four squadrons of Tornado GR4 aircraft at RAF Marham in Norfolk – with some parts costing less than £100.

Mike Murray, head of airframe integration at BAE Systems, said: “You are suddenly not fixed in terms of where you have to manufacture these things. You can manufacture the products at whatever base you want, providing you can get a machine there, which means you can also start to support other platforms such as ships and aircraft carriers.

“And if it’s feasible to get machines out on the front line, it also gives improved capability where we wouldn’t traditionally have any manufacturing support.”

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